Automation1 HyperWire Motion Control Communication Bus
The fiber-optic, light-based HyperWire® motion control bus from Aerotech is the fastest, highest-throughput communication bus in motion control. It enables 20 times the throughput that was possible with a 100BASE-T Ethernet.
Description
Specifications
Dimensions
Ordering Info
Downloads
Description
Description
Specifications
Dimensions
Ordering Info
Downloads
Description
Design Features
- Premier solution for distributed multiaxis motion control
- Controls motion at the speed of light
- 20x the throughput of 100BASE-T Ethernet
- Zero-jitter technology (patented)
- 100 kHz cycle time for low-latency, drive-to-drive distributive control
- Controls up to 32 axes with no performance loss
- Uses standard glass optical fiber cables with small form-factor pluggable (SFP) connectors
- Immune to EMI noise
Superior Reliability. Total Flexibility
With HyperWire, you can count on reliable communication that is immune to electromagnetic interference (EMI) and nearly free of jitter. Plus, the HyperWire protocol operates at 100 kHz — five times the speed of competing solutions — enabling efficient, multi-input, multi-output (MIMO) control algorithms you won’t find anywhere else.
Hyperwire is flexible enabling servo motor and laser scan head drives to be simultaneously added to a single HyperWire network.
Emit Great Motion
When you choose to build your solution around HyperWire, you’re making the choice to outperform your competitors. Fiber optics are the clear winner in high performance systems, and HyperWire is the clear winner in motion technology.
HyperWire enables high-speed, highly coordinated motion control by providing two Gbps communication — 20 times that of conventional solutions. This enables high-resolution, 64-bit, double-precision floating point trajectory values to be sent to Automation1 drives at astonishingly high frequencies:
- 20 kHz 64-bit trajectories for servo drives
- 100 kHz 64-bit trajectories for galvo drives
A glass optical fiber with small form-factor pluggable (SFP) connectors ensures your reliable communication is immune to electromagnetic interference (EMI).
The HyperWire protocol provides direct drive-to-drive communication at 100 kHz, allowing multiple drives to share information within a single servo-cycle. The result is efficient, multi-input, multi-output (MIMO) control algorithms that cannot be achieved using other communication buses. HyperWire also features Aerotech’s patented jitter reduction technology, which can reduce communication jitter by more than a factor of 40. This enables nanometer-level multi-axes synchronization.
Gain Design and Application Flexibility
HyperWire allows for flexible solutions. Fiber-optic cables connect a wide selection of Automation1 drives to the Automation1 software-based machine controller (iSMC) via a HyperWire peripheral component interconnect express (PCIe) interface card installed on an industrial PC. This configuration enables complex, realtime control to be implemented on the Automation1 controller and allows access to that controller directly through the Automation1 .NET API.
HyperWire PCIe Card
Turn your industrial PC into a high-performance motion engine with the HyperWire PCIe card. Simple to install, the card adds two SFP ports for the glass optical fiber, high-speed HyperWire communication bus and can connect up to 32 axes of precision motor drives — each capable of operating at industry-leading performance levels.
HyperWire Cables
Glass optical fiber HyperWire cables are immune to EMI noise, securely click into Automation1 drive hardware and enable drive-to-drive spacing of more than 400 meters. “Snap-in” SFP connectors offer reliable, simple connections, and a 30 mm bend radius allows for easy installation in electrical cabinets.
Specification |
Description |
Communication Rate | 2 Gbps |
Jitter | < 1 nanosecond achievable (after 16 axes) |
Network Rate (Up to 32 axes) | 100 kHz |
Connected Axes of Motion | PC-Based Controller - 32 Axes (16 on port A / 16 on port B) Drive-Based Controller - 12 Axes, single port |
Trajectory Point Data Types | 64-bit double-precision floating point values |
Servo Motor Drive Trajectory Rate | 20 kHz |
Galvo Scan Head Drive Trajectory Rate | 100 kHz |
Physical Connectors | SFP (small form-factor pluggable) |
Cable Type | Glass Optical Fiber |
Drive-to-drive MIMO Communication | Within a single 20kHz servo-cycle |
Ordering Information
Automation1 ComAcc: HyperWire Communication PCIe Card
Ordering Options | Options |
Example Selections | HyperWire® Selections |
HyperWire PCIe | HyperWire PCIe HyperWire Interface Card, PCIe Bus |
- Example Configuration: HyperWire PCIeExample Configuration: HyperWire PCIe
Cable Communication: Aerotech Communication Cables
Ordering Options | Example Selections | HyperWire® Selections |
Cable* | HyperWire AO10-5 | HyperWire AO10-5 HyperWire Active Optical Cable, 0.5 meters HyperWire AO10-10 HyperWire Active Optical Cable, 1.0 meters HyperWire AO10-30 HyperWire Active Optical Cable, 3.0 meters HyperWire AO10-50 HyperWire Active Optical Cable, 5.0 meters HyperWire AO10-200 HyperWire Active Optical Cable, 20.0 meters |
- *Special lengths available